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Passed Certifications - ISO9001:2015

TN Product tested by National Coal Science Institute and Provincial Quality Inspection Center

This is the most general type of idler roller bearing products. Open bearing is also called flat plate bearing, that is, the bearing itself is not sealed.

ldler roller has several layers of nylon sealing ring protection, sealing performance has been very good, so that bearing seal is not too useful.Open bearing facilitates the installation of their own before the actual situation to master the amount of lubricating oil filling.Open bearing has a certain price advantage than the sealed bearing. It is convenient to improve the market competitiveness of the idler roller and even conveyor.

Especially the sealing lip which is made of special fibre, is suitable to be used in the state of running with high speed. This sealing lip could lower the friction and calorific value of the deep groove ball bearing. Deep groove ball bearing has simple structure, and it is easier to reach to a higher manufacture precision compared with other bearings, so it is suitable for volume-production. Together with low cost of production, deep groove ball bearing is widely used in the conveyor idler bearing industry.

Types

Basic type; With snap ring groove on the outer ring (-N); With one shield (-Z) on one side or two shields (-2Z) on both sides; With one seal (-RS) on one side or two seals (-2RS) on both sides.

All of Our products are made of Chrome Steel GCr15, with grinding groove and superfinishing technology.

Application

In many fields, deep groove ball bearings are used. Such as household applicances, office applicances, speed changing box, instrument, electric motor, combustion motor, transport vehicle, agriculture machinery, construction machinery, engineer machinery, skateboard, yoyo etc.

Mining machine, conveyor machine,  Engineering Machinery,  Agricultural Machinery, Construction Machinery, textile, chemical, auto motor, Transportation Vehicles, General industrial Equipment, etc.

Catalog of Deep groove ball bearing

Professional brings quality, detail creates success

XKTE bearing's most fundamental difference is:

The other manufacturers make products considering the price cheap, but we make products considering the service life. Each of the idler roller bearings we produce is fully implemented in the national standard. XKTE bearings exist for their quality and brand. You can deny our price, but you can never find out our products' defects in quality. XKTE conveying machinery bearing, a big brand, is worthy of your trust.

First, the identification of the bearing

Formal manufacturers use laser engraving. The stamps are deep, have significant dents with hand touch, good-looking, with no breakpoints, and are never disappeared. This obviously improves the bearing grade. 

The use of bearing retainer

Bearing retainer selection is very important. Because once too much dust stuck into the bearing, the retainer will be first worn. If the bearing retainer is broken, the bearing will be directly broken. Imported bearings use big rivets to thicken retainers. XKTE bearing is completely in accordance with the process of imported production, so each piece of ours is made to a high quality, and guaranteed to operate for thirty thousand hours.

Selection of nylon retainer

Nylon retainer bearing is often used in the mine. Nylon retainer has better anti-stuck performance and wider range of temperature than iron retainer. In the underground its anti-static performance is also better. To get safety certificate for coal mining products must use nylon retainer KA bearing. The selection of nylon retainer is crucial to KA idler roller bearing, while the material of nylon retainer must be pure and has enough toughness and strength, because the retainer will get very soft if it is made of bad material or mixed material, thus to make no anti-stuck performance within the bearing.

The ring is the main part and the important part of the idler roller bearing. Best idler roller bearing has deep groove ball, and large clearance. But deep groove doesn't mean to dig the channel with a simple way of enlarge the steel ball. The thickness of the bearing is certain, so to get the ball big and the groove deep will shorten service life. Our XKTE bearing uses way of thickening ring to get the standard of deep groove and large clearance, improves the anti-stuck performance, and effectively increases the service life. 

Bearing material and hardness

Good idler roller bearing must be made of bearing steel, named "High Carbon Chromium Bearing Steel (Fully quenched class) GCr15". At present the standard hardness of idler roller bearing is 60-65 degree, while hardness of ring is 61-62 degree, andball is 64-65 degree.

The simple way to identify idler roller bearing is to see if its hardness is over 60 degree, because only bearing steel can get over this degree.

Grease selection of roller bearing

Many customers ignore this most critical point. The thirty-thousands-hours operation is a very long term. This has to be guaranteed by enough quality and quantity grease. And this should also be taken into account of working in different seasons.

Special note: please choose special high temperature grease if working environment is over 120 °C for long time or low temperature grease if it below -20 °C.

Reference:

The life time of the conveyor idler relies on the quality and working condition of the conveyor idler bearing, so increase the life time of the conveyor idler bearing is very important. We must ensure good sealability for the work space of the conveyor idler bearing.

It exists the matter for the breath of the conveyor idler while it is working, that is to say, the gas inside the conveyor idler would escape while the working temperature is high, and that of which would shrink while the working temperature is low. At this time, if the sealability of the conveyor idler is not good, the gas or liquid near the sealing lip would enter the conveyor idler bearing, and if this has occurred for a long time, some harmful substance to the conveyor idler bearing such as the condensate water, would increase gradually to make the lubrication grease lose efficacy, thus to damage the conveyor idler bearing and shorten the life time of it.

This case would be more and more serious with the increase of the conveyor idler bearing´s rotate speed. So we have developed an all-sealed structure for the conveyor idler bearing with multiple sealing lips to cut off the connection between the conveyor idler and the outside. Furthermore, the gap between the bottom hole of the conveyor idler bearing base and the hole of guiding ring should be controlled to a small extent, and this could also increase the sealability of the conveyor idler bearing.

Other Products

Package:

1. Industrial packaging : Single box + outer carton + pallets 

2. Neutral Packing:

Tube package + outer carton + pallets 
Tube package + middle box + outer carton + pallets 

3. As buyer's request

Payment methods:

1) TT, 30% deposit , 70% before shippment.

2) L/C at sight. (high bank charge, not suggest , but acceptable )

3) 100% Western Union in advance. (specially for air shipment or small amount)

Started 2006, We are a manufacture of industrial Bearing in Liaocheng Shandong, concentrates on manufacturing industrial bearing, mainly used in conveying equipment, machinery, textile, chemical, auto motor and so on. Especially bearing for conveyor, which make us become one of well-known enterprise in China. We have 26 production lines, mainly produce deep groove ball bearing, spherical roller bearing, TN Nylon cage bearing and sealed bearing.

All of Our products are made of Chrome Steel GCr15, with grinding groove and superfinishing technology. Supply ability is about 20000 Pieces / per Day. We have our own brand XKTE, and we can also provide OEM service.

FAQ:

I couldn't find a design to fit my application in your catalog. Can you help me design a bearing?

Yes, technical expertise is available to assist you with engineering design for custom products. Available options include, but are not limited to, custom rings, retainers, balls, shields, lubricants, and packaging. We look forward to working with you to satisfy your rotary motion requirements.

What causes bearing noise?

Bearing noise is a function of both the bearing and the way it is used. Some external factors that affect bearing noise include lubricant type, excessive bearing load, and improper installation. Once the abnormal noise occurred, you can contact our engineers, we will help you find the reasons and provide the appropriate solutions.

What is the difference between using a shield or a seal as a ball bearing closure?

Shields or seals are often installed to retain lubricant and to prevent contamination from entering the bearing. While a shield contacts the outer ring and does not come in contact with the inner ring, the seal generally comes in contact with both the inner and outer rings. Torque or drag is lower with a shield than with a seal. Alternately, the seal provides a higher degree of protection from contamination. Shields and seals are available in a variety of materials and configurations.

XKTE developed a serious of sealing methods for different applications. Please contact a XKTE engineer for technical assistance with any special requirements.

Why choose us ?

1. professional commitment to conveying machinery bearing, leading enterprise of conveyor

machinery bearing in China.

2. With background of about 10 years
3. Strict Inspection ,and the best quality price with reasonable price bearings provided .
4. OEM service provided.
5. Delivery products from our factory warehouse , short delivery time.

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